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    zoha
    Home»Exclusive Features»How CEAT makes flexibility work in a tyre factory
    Exclusive Features

    How CEAT makes flexibility work in a tyre factory

    The manufacturer ditched attendance mandates and let managers decide. Then it discovered that shop-floor inclusion required redesigning the work itself
    mmBy Radhika Sharma | HRKathaJune 2, 20266 Mins Read267 Views
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    Hybrid work debates usually belong to technology companies arguing about badge swipes, desk ratios, and office utilisation. Manufacturing firms rarely enter the conversation.

    Machines cannot operate remotely. Production lines still require people on site.

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    CEAT, one of India’s largest tyre manufacturers, occupies an awkward middle ground. Its workforce spans corporate offices, sales operations, factories, and shop floors. Some employees can work flexibly. Others cannot. Instead of forcing a uniform policy across fundamentally different realities, the company chose something more unusual: it removed attendance mandates for office roles whilst redesigning factory work itself to make participation broader and more sustainable.

    The approach also reflects a wider shift within the RPG Group. On May 15, chairman Harsh Goenka publicly reiterated the group’s support for remote work and flexible operating models, arguing that employees who could work remotely should be encouraged to do so.

    At CEAT, however, the challenge runs deeper than allowing office employees to work from home. The company has had to reconcile flexibility with the realities of manufacturing operations, where large parts of the workforce still need to be on site.

    “The principle is that you are responsible for delivering a particular job,” says Rahul Gama, CEAT’s chief human resources officer. “How you deliver it, where you deliver it from, what kind of flexibility you need, these are purely yours.”

    That philosophy sounds deceptively simple. Applying it across a manufacturing organisation is not.

    Flexibility without attendance arithmetic

    Most hybrid policies begin with numerical control. Two days in office. Three at home. Mandatory attendance windows. CEAT deliberately avoided that route.

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    The company adopted a role-based approach instead. Employees and managers decide how flexibility operates within their teams. There are no centrally imposed attendance thresholds and no universal formula.

    The assumption underneath is significant. CEAT treats flexibility less as a perk requiring supervision and more as a responsibility requiring judgment.

    “The principle at CEAT is that you are responsible for delivering a particular job. How you deliver it, where you deliver it from, what kind of flexibility you need, these are purely yours.”

    Rahul Gama, CHRO, CEAT

    “The organisation has no hard-and-fast rule that you need to be in on a particular date or time,” Gama says.

    This shifts pressure directly onto managers. In many companies, flexible work succeeds or fails less because of policy design than because of managerial behaviour. Supportive managers create flexibility in practice. Sceptical managers quietly dismantle it regardless of what policies claim.

    CEAT’s answer is not tighter governance but visible behaviour from leadership itself. “The biggest lever, more than sensitisation, is role modelling,” Gama says.

    The logic is straightforward. If senior leaders visibly exercise flexibility, employees infer that using it does not damage careers. If leadership never does, employees draw the opposite conclusion equally quickly.

    Whether such trust-based systems remain durable during operational stress is a harder question. Manufacturing environments eventually face production pressure, customer escalation, and delivery deadlines. Many organisations that speak confidently about flexibility revert to visibility-based management once pressure intensifies. Whether CEAT’s philosophy survives those moments is the real test of whether flexibility is cultural or merely rhetorical.

    The harder problem sits on the shop floor

    The more consequential part of CEAT’s approach lies not in hybrid work but in manufacturing inclusion.

    Tyre manufacturing has historically been physically demanding, male-dominated work. Heavy machinery, repetitive motion, and shift-based operations created barriers for women across the industry.

    CEAT’s response was not primarily awareness campaigns or diversity slogans. It was redesigning the work itself.

    Automation reduced physically intensive tasks. Ergonomic changes altered how jobs were performed. The company supplemented this with infrastructure: crèches, transportation for night shifts, women security personnel, and broader safety systems.

    The results are notable for the sector. Women now make up more than 20 per cent of CEAT’s factory workforce. Chennai has crossed 25 per cent female participation; Nagpur approaches 28 per cent.

    In tyre manufacturing, those figures are unusually high.

    The important point is not merely representation. It is sequencing. Many organisations attempt inclusion through hiring targets whilst leaving the underlying work unchanged. CEAT appears to have recognised that if the design of the work excludes people physically or operationally, culture alone cannot solve the problem.

    As more women entered factory roles, another shift followed. Visibility changed assumptions about who belonged on manufacturing floors. Representation itself began altering workplace behaviour.

    Expanding the definition of safety

    Manufacturing companies traditionally define safety through physical risk: machinery, compliance, operational hazards. CEAT’s definition has broadened.

    Mental health support, counselling access, anti-harassment mechanisms, and employee assistance systems now sit alongside traditional safety measures. Employees can access counselling through external partners via confidential channels. The company also runs awareness programmes around wellbeing and psychological safety.

    This reflects a wider change across manufacturing sectors. Physical safety remains essential. But organisations increasingly recognise that psychological safety determines whether employees, particularly women and younger workers, remain in industrial environments long term.

    Still, support infrastructure matters only if employees trust it enough to use it. Confidentiality systems often look robust on paper whilst workers quietly avoid them out of fear that visibility could affect careers. CEAT does not disclose utilisation data, making it difficult to assess whether these mechanisms function as genuine support systems or reassuring corporate architecture.

    Inclusion through redesign

    Gama describes CEAT’s inclusion strategy through three pillars: policy support, manufacturing transformation, and growth and development.

    The framework matters because inclusion failures in manufacturing rarely occur at a single point. Hiring diverse employees without adequate infrastructure leads to attrition. Infrastructure without career growth creates stagnation. Policies without operational redesign achieve little beyond presentation.

    CEAT’s approach suggests an understanding that inclusion is ultimately operational, not symbolic.

    That distinction is important because hybrid work conversations often become detached from the realities of industrial labour. Corporate employees debate flexibility whilst factory workers continue operating within rigid systems designed decades earlier. CEAT demonstrates that manufacturing firms can approach the issue differently. Office flexibility is one part of the equation. Redesigning physical work may matter more.

    Beyond the hybrid debate

    CEAT’s experiment illustrates something many companies still resist acknowledging: workplace inclusion often fails not because employees reject it, but because the work itself was never designed for them in the first place.

    That is a harder problem than attendance tracking. It is also the more important one.

    CEAT Culture diversity Employee Employee Benefits Employee Engagement employee flexibility employees employer Employment Engagement Human Resources hybrid work LEAD Productivity Rahul Gama Recruitment Skill Development Training Workforce Workplace
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    Radhika Sharma | HRKatha

    Radhika is a commerce graduate with a curious mind and an adaptable spirit. A quick learner by nature, she thrives on exploring new ideas and embracing challenges. When she’s not chasing the latest news or trends, you’ll likely find her lost in a book or discovering a new favourite at her go-to Asian eatery. She also have a soft spot for Asian dramas—they’re her perfect escape after a busy day.

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